- Illinois ranks 26th of the 50 states with published figures for median pay in this trade.
- Illinois pays more than 3 of its 5 neighboring states.
- BLS counts about 6,390 powder coaters on payrolls in Illinois.
- At the state median wage, a powder coating shop needs to bill about $111.12 an hour on the labor rate calculator's starting numbers.
Powder Coater pay in Illinois, bottom to top
BLS has no separate figure for powder coaters. These are its numbers for coating, painting and spraying machine setters, operators and tenders, the closest group: workers who set up and run the machines and lines that coat, paint or spray products. They count workers on a payroll, so owners who run their own coating shop are not in them.
| Pay level | Hourly | Yearly | National hourly |
|---|---|---|---|
| 10th percentile | $17.75 | $36,930 | $17.43 |
| 25th percentile | $20.46 | $42,550 | $19.52 |
| Median | $23.08 | $48,000 | $23.20 |
| 75th percentile | $27.87 | $57,980 | $28.69 |
| 90th percentile | $36.50 | $75,920 | $35.93 |
| Average (mean) | $25.16 | $52,330 | $25.30 |
From the bottom tenth ($17.75) to the top tenth ($36.50), the top of the scale pays about 2.1 times the bottom in Illinois, close to the 2.1 times spread for powder coaters nationwide.
Both ends of the scale beat the national figures: $17.75 against $17.43 at the bottom tenth, and $36.50 against $35.93 at the top.
The average wage, $25.16, sits 9% above the median. A smaller group of higher earners pulls the average up, so the median is the better guide to what a typical powder coater makes.
How Illinois compares with other states
Over a full year the gap to the national median is small: $48,000 in Illinois against $48,250 nationally, $250 less.
In the state ranking, Illinois sits 26th, between South Carolina ($23.18) and South Dakota ($23.07). New York has exactly the same median, $23.08, so the two share that place. The range runs from $20.65 in West Virginia to $33.61 in Alaska.
Against its neighboring states, Illinois is in the middle: Iowa and Wisconsin pay more, and Indiana, Kentucky and Missouri pay less.
Every state ranked, with the national pay range: national powder coater salary by state.
How many powder coaters work in Illinois
About 6,390 powder coaters work on payrolls in Illinois, 4.0% of the 158,740 nationwide, the 7th largest count among the states.
That is 1.0 of every 1,000 jobs in Illinois, close to the trade's share of jobs nationally.
What a powder coating shop in Illinois should charge
Say you run a powder coating shop in Illinois and pay the state median of $23.08 an hour. Here is the labor rate calculator's math on its starting numbers: 40-hour weeks, 10 paid days off, 2 unbilled hours a day, 7.65% payroll taxes, $90,000 a year of overhead and 15% profit.
| Step | Math | Result |
|---|---|---|
| Paid hours | 40 × 52 | 2,080 |
| Hours at work | 2,080 − 10 days × 8 | 2,000 |
| Billable hours | 2,000 × 6 ÷ 8 | 1,500 |
| Labor cost | $23.08 × 2,080 × 1.0765 | $51,679 |
| Break-even rate | ($51,679 + $90,000) ÷ 1,500 | $94.45 |
| Rate with 15% profit | $94.45 ÷ 0.85 | $111.12 |
That is $111.12 per billable hour, 4.8 times the wage, and almost the same as the $111.33 the same math gives at the national median wage.
Paying the 75th percentile instead, $27.87 in Illinois, to hire and keep experienced people raises the rate to $119.53.
A cheaper crew saves less than it seems: at the 25th percentile wage of $20.46, the rate only drops to $106.52.
At this wage, overhead is most of the price: $60 of every billed hour goes to it before anyone is paid. Spreading the same overhead over more billable hours, with a second person or less drive time, brings the rate down fastest.
Run it with your own numbers in the labor rate calculator. It is free and shows every step.
Working as a powder coater in Illinois
- Running the business. Quotes, invoices, booking and your website in one place: how powder coating shops run on Koira.
- Getting found. The free Koira report checks how your business shows up in search and on maps against shops near you.
Where these numbers come from
Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics, May 2025.
The figures are the BLS state estimates for SOC 51-9124, coating, painting, and spraying machine setters, operators, and tenders, across all industries, read straight from the May 2025 state data file. They cover wage and salary workers, not the self-employed. Where BLS did not publish a figure, this page leaves it out.
All states in one table: powder coater salary by state.